Melting Operator

ELLWOOD

Posted 3 months ago

Full Time

New Castle, Pennsylvania

In Person

Smart Summary

Responsibilities

The Melting Operator manages VIM melting process parameters, including temperature and vacuum levels, to ensure high-quality steel production. Responsibilities include furnace setup, crucible management, and performing daily equipment inspections.

Qualifications

You have a minimum of a high school diploma or GED and six months of experience in a steel manufacturing environment. You are capable of operating VIM melting process parameters, setting up and preparing VIM furnaces, and following strict safety protocols. Experience with remote overhead cranes and remelt departments is preferred.

Must Have Skills for ATS

VIM melting process

temperature control

vacuum levels

power settings

refractory

mold set-up

ingot stripping

crucible handling

material charging

remote overhead cranes

Job Description

Are you ready for a rewarding and challenging career in a startup facility in the steelmaking industry?   

Join us! We are looking for the best—those who are not afraid to roll up their sleeves to grow with our organization, personally and professionally!  

About the Position:  

The VIM OPERATOR performs responsibilities as outlined below and other related duties following established practices set forth in the Operating Procedures Manual and the Manufacturing Instructions Manual.

  About Ellwood Quality Steels:   

  • Family-owned business with long-range vision.
  • The world leader in the production of high quality carbon, alloy, stainless and tool steel ingot.
  • Unmatched commitment to our customers.
  • Emphasis on flexibility, responsiveness, and problem solving.
  • Continual investment in our people, process, and equipment.
  • Highly trained workforce, state-of-the-art equipment and methodology.
  • A manufacturing environment where excellence is an everyday occurrence.
  • www.ellwoodqualitysteels.com

Our focus at Ellwood Quality Steels is to create an environment of opportunity where you can grow your career. Our culture values diverse talents and the contributions of all employees. Our commitment includes competitive compensation, support for your professional growth, and a range of employee benefits that help to protect the health and welfare of our people.  

What You’ll Get:    

  • Competitive compensation with eligibility for Profit Sharing
  • 401(k) retirement plan with an excellent Employer Match
  • Excellent health care, dental and vision plans
  • Company-paid Life, AD&D, and disability benefits

What You’ll Do:  

Under general supervision performs responsibilities as outlined below and other related duties following established practices set forth in the Operating Procedures Manual and the Manufacturing Instructions Manual.

 JOB RESPONSIBILITIES

Under general supervision performs responsibilities as outlined below and other related duties following established practices set forth in the Operating Procedures Manual and the Manufacturing Instructions Manual.

 1.       Primary responsibility for VIM melting process parameters (temperature, vacuum levels, and power settings) to maintain optimal melting conditions to meet specification and performs real-time adjustments to melt where necessary to ensure high-quality production.

2.       Maintain a clean and organized work environment to support safe and efficient operations.

3.       Set up and prepare the VIM furnace for melting operations, including

o   Launder building and curing & crucible refractory

o   Mold Set-Up, ingot stripping, and mold cleaning.

o   Crucible (melt vessel) and launder knock-out

o   Charge Make-Up area        

§  receiving, weighing, inspecting, and verifying material

§  working with VIM helper to complete the material charging

o   Lauder preheat station and assembly

o   Supporting VIM Crew Leader with redundancy in

§  Crucible Movements (to and from preheat, into furnace charge and melting positions, and cool down stations)

§  Material sample taking and test

§  Melt documentation

4.       Follow strict safety protocols when handling high-temperature materials, vacuum systems, and electrical equipment.

5.       Ensure all furnace components are clean, properly installed, and aligned for efficient operation.

6.       Work closely with VIM crew leader and maintenance teams to ensure the furnace operates correctly.

7.       Assist in troubleshooting equipment issues.

8.       Provides redundancy in the crucible change over in the VIM. (Cooling systems, auxiliary movements.)

9.       Complete Pre-Operational Inspections for cranes, VIM furnace and ancillary equipment, and mobile equipment daily, as needed.

10.   Operates remote overhead cranes

11.   Must have ability to work independently in a fast-paced, multitasking environment.

12.   Abides by all policies and procedures established by the Company including plant safety regulations and work rules.

13.   Must have ability and desire to work with others.

14.   Meets attendance requirements.

15.   Perform other duties as deemed necessary.

 JOB QUALIFICATIONS    

EDUCATION:            

  • Minimum high school diploma or equivalent G.E.D. 

 EXPERIENCE:         

  • Minimum six months experience in steel manufacturing environment preferred. 
  • Remote crane operation experience preferred. 
  • Remelt department experience preferred.

INTERNAL EQS TRAINING (provided after hire):               

  • Theoretical Steelmaking Course; overall score of 80% is preferred. 
  • Theoretical Remelting Course; overall score of 80% is preferred.
  • VIM Course (provided during training period, satisfactory completion required)

Ellwood Quality Steels Company is an Equal Employment Opportunity/Affirmative Action Employer. Minorities/Females/Individuals with Disabilities/Protected Veterans.

ELLWOOD

When our customers bring us the most complex challenges, ELLWOOD National Forge delivers comprehensive solutions. We combine world-class finish machining expertise and extensive program management experience with the vertically integrated strength of the ELLWOOD companies to offer exceptional quality, reliable delivery, and superior value. Our turnkey solution streamlines the supply chain to save our customers time and expense while minimizing their risk. With deep metallurgical expertise, state-of-the-art machining and heat treating equipment, world-class engineers and skilled machinists, we tackle every challenge with creativity and a problem-solving attitude. Our emphasis on increasing process capabilities has led us to invest in robotic automation for finish machining of complex parts and to develop value-added welding and coating techniques. By continually investing in both technology and our people, we have positioned ourselves as the premier provider of turnkey finished machined solutions. We lead the industry in boring expertise, including through boring, bottle boring, blind boring and honing operations for hollows up to 75 feet in length and 66 inches in internal diameter. Our extensive vertical and horizontal heat treatment capabilities, including state-of-the-art control systems, quenching, and testing capabilities, enable us to heat treat alloy, stainless, and titanium to a wide range of demanding specifications. ELLWOOD National Forge is ISO 9001-2015 certified and we are relentless in our drive for quality because our turnkey components go directly into the field for our global customers. We proudly manufacture a wide range of highly specialized and mission critical products including hard target penetrator bombs, artillery components, power generation rotors, naval propulsion shafting, oil and gas drilling components and other heavy industrial products.
Runway Icon
Boost Your Interview Chances

With Runway

See Your Fit for This Role

1-5 min

Your Score

?

Top Applicants

90%

Your Job Search Advantage

Key Gaps & Next Steps:

Address these in your resume & Interview

Top Strengths For This Role

Highlight these in your cover letter & interview

Your Interview Guide

A Personalized Interview Strategy

Freshest Opportunities

Never Miss a Good Fit

Get notified when jobs mach your criteria