Deck Operator (2nd Shift)

American Trim

Posted 3 months ago

Full Time

Wapakoneta, Ohio

In Person

Smart Summary

Responsibilities

The Deck Operator is responsible for monitoring and maintaining the plater assembly line, ensuring proper chemical concentrations, and verifying electrical settings for coating. They perform quality inspections on finished parts and conduct weekly equipment cleaning and minor repairs.

Qualifications

You have the ability to perform Statistical Process Control Charts (SPC) and possess basic math and chemistry knowledge. Problem-solving skills are important, and you must be capable of wearing a respirator. This role requires you to monitor and maintain plating processes, including chemical levels, temperatures, and equipment functionality.

Must Have Skills for ATS

Statistical Process Control (SPC)

Chemistry

Basic Math

Respirator Use

Plating Processes

Chemical Monitoring

Temperature Monitoring

Equipment Maintenance

Job Description

ESSENTIAL DUTIES AND RESPONSIBILITIES include the following. Other duties may be assigned.

  1. Assures proper coverage of material by following the procedures outlined below:
  2. Being sure that electrical controls are at proper settings to allow electrical current to flow

               through the arms and racks properly.

  1. Making sure that dip tanks:

                 * have the proper water levels,

                 * the water is at proper temperatures (by doing regular verification as required),

                 * the chemical concentrations are at the proper pH levels (checking as required), and add acids

                    if necessary,

                 * be sure tanks have enough nickel and steel chips to ensure proper coating, 

                 * performs any other tests or visual checks or adjustments to be sure of proper coating.             

  1. Cleans filters once a week.
  2. Careful monitoring of plater assembly line, arms and racks to be sure they are mechanically

      functioning properly to ensure that the current flows continuously.  Being alert for:

                 * burning or short circuits,

                 * fallen arms, racks and parts,

                 * fishing out racks or parts as they fall or accumulate at the bottom of the tanks,

                 * securing or replacing loose parts as needed.

  1. Visually checks and inspects parts as they come through the line to assure a quality finish on the

      product so that it is ready for immediate shipment.

  1. Completes Statistical Process Control Charts (SPC) as required.
  2. Makes sure chemicals are available for the next shift.
  3. Does inventory and provides list of chemicals needed for each job (as required).
  4. Shuts down plater line at the end of the work week, making sure that the proper items are turned off,

      cleaned, refilled or recharged as needed. Cleans various tanks at the end of the work week (function

      varies with plant and shift).

  1. Performs minor repairs of equipment.
  2. Maintains a clean and safe work environment at all times.
  3. Other job duties as assigned by supervisor.

SPECIAL JOB CONSIDERATION:  Possible problems if color blind.  Must be able to differentiate change in color after testing water.  Note: Type of acceptable color blindness depends on needs of test.  Also, cannot have respiratory problems such as asthma, emphysema or other pulmonary restrictions.  Must be clean shaven at all times.

TRAINING DESIRED:  Statistical Process Control, Linear Measuring, Problem Solving Training (to be determined by supervisor) and Confined Space Training.  Basic math is essential.  On-the-job training.

TYPICAL MACHINES AND EQUIPMENT INVOLVED:  Plater Line, Filters, Rectifiers, Respirator, Electric Pumps, Electric Motors, Dryer, Control Panel, Boiler and High Lift.

TOOLS AND GAGES:  DI Meters, Thermometers, Digital Readout on Tanks, Air Wrenches, Mechanical Hand Tools, Hoist, etc.

TYPICAL PRODUCTS INVOLVED:  Steel products, nickel, chrome, acids, caustics, soaps, paint, etc.

METHOD OF JOB ASSIGNMENT:  Usually taken off job orders.  Some verbal and written instructions.

QUALIFICATIONS:  Ability to do Statistical Process Control Charts (SPC).  Basic math and chemistry helpful.  Problem solving ability important.  Must be capable of wearing a respirator.

PHYSICAL DEMANDS:   The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

While performing the duties of this job, the employee is required to do essential tasks including, but not limited to:  Bending, Carrying, Cleaning*, Climbing, Coordination (eye/hand and hand/foot), Dialing, Hearing, Holding, Lifting (50-100 lbs), Pushing and Pulling, Reaching, Reading, Removing, Smelling, Seeing, Stretching, Standing, Turning and Twisting, Walking and Writing.

Non-essential physical tasks include: Cleaning*, Driving (high lift), Inserting, Locking and Unlocking, Maintaining, Opening and Closing, Pounding, Scheduling, Sorting, Speaking,

Stooping, Sweeping, Turning Pages and Weighing.

*Note: Cleaning may be essential to one shift more than to another.

WORK ENVIRONMENT:  The work environment characteristics described here are representative of those an employee encounters while performing the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

Plant environment, subject to noise, dirt, dust, cleaning solvents, solutions, acids and slight odor as well as extreme environmental temperatures and airborne chemicals. 

HAZARDS:  Minor scratches, bruises and burns.  Possible skin irritations due to oils, soaps and chemicals.  Working in atmosphere with airborne chemicals.

American Trim

American Trim has been providing engineered solutions to form and decorate metal since 1951, and has extensive experience formulating and manufacturing coatings to meet our customers’ unique performance specifications. We supply Fortune 500 companies including Tier 1 and Tier 2 OEMs in the appliance, heavy-truck and automotive industries. Building long-standing relationships with our customers, we ship from 7 facilities in the US and two in Mexico.
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