Barrday is a leading advanced materials solutions company whose product lines encompass applications for the composite and protective markets. We are headquartered outside of Toronto, Canada in Cambridge, ON, with manufacturing facilities in Charlotte, NC and Millbury, MA. Our growth strategies are based on developing technologically advanced fiber reinforcement, prepreg and other material solutions for our customers in the aerospace, military/defense, energy, industrial and protective markets.

Position Overview

We are seeking a motivated, hands-on Entry Level Process Engineer to support and improve manufacturing processes for advanced coated materials used in aerospace, defense, protective, and industrial applications. This is an entry-level role designed for recent graduates or engineers with up to 2 years of experience who are eager to learn, take ownership, and develop into technical leaders.
 
The Process Engineer will work closely with production, quality, and R&D teams to optimize coating processes, improve efficiency, troubleshoot issues, and ensure consistent product quality in an AS9100-certified environment.

Key Responsibilities 

Process Support & Troubleshooting

• Support daily manufacturing operations on coating lines (e.g., resin coating, prepreg production)
• Troubleshoot process issues related to resin content and distribution, cure behavior and oven performance, line speed, tension, and coating uniformity
• Work directly with operators to identify root causes and implement solutions

Continuous Improvement

• Identify and execute process improvement opportunities focused on throughput and uptime, scrap and rework reduction, and changeover time reduction 
• Use data to drive decisions and validate improvements
• Participate in Lean / continuous improvement initiatives

Data Analysis & Process Control

• Collect and analyze production data to monitor process stability
• Develop and maintain process documentation, including SOPs and process parameters/control limits
• Support development of process capability and control strategies

Cross-Functional Collaboration

• Partner with Production, Quality, and R&D teams to support operations and customer requirements
• Assist in customer-related technical investigations when needed

Project Work

• Support small to medium-sized engineering projects such as equipment upgrades, process trials, validations, and new product introductions
• Track progress and communicate results clearly

Qualifications

• Bachelor’s degree in Chemical Engineering, Mechanical Engineering, or Materials Engineering 
• 0–2 years of engineering experience (internships/co-ops preferred)
• Manufacturing or process-related experience is a plus

Key Skills & Traits

• Strong analytical and problem-solving skills 
• Comfortable working in a hands-on manufacturing environment 
• Ability to communicate effectively with operators and cross-functional teams 
• Self-motivated with a willingness to take ownership of tasks 
• Ability to manage multiple priorities and follow through without constant supervision 

What Success Looks Like (First 6-12 Months)

• Develop a strong understanding of coating processes and materials 
• Independently troubleshoot common production issues 
• Build credibility with operators and production team 
• Identify and implement measurable process improvements 
• Take ownership of a defined process area or line

Working Conditions

Primarily plant floor; some office and computer time. Exposure to noise and some chemical products in conditions where all appropriate protective equipment is available.

Benefits

• Access to medical, dental, vision insurance with wellness incentives.
• 401(k) matching options.
• Free life insurance, disability insurance and more.
• Tuition assistance.
• Paid holidays + PTO.

Equal Opportunity Employer, including Veterans and Individuals with Disabilities.

If you require accommodation to complete an online application, please contact Holly DeCesare at 508-581-2100.