Quality Engineer 1

DENSO

Posted 3 months ago

Full Time

Battle Creek, Michigan

In Person

Smart Summary

Responsibilities

The Quality Engineer develops and implements programs to maintain quality standards and monitors data to resolve process and product issues. They coordinate product testing, lead continuous improvement initiatives, and manage corrective actions for customer and warranty claims.

Qualifications

You have a Bachelor's degree in engineering and 0-3 years of related experience. You will plan, develop, and implement quality programs, collaborate on specifications and controls, and monitor data to resolve quality issues.

Must Have Skills for ATS

PFMEA

Control Plans

5 Whys

8D

CRR

5S

Job Description

Roles and Responsibilities:

  • In conjunction with more senior engineers, plans, develops and implements techniques and programs to ensure that quality levels are maintained in accordance with the organization’s quality standards.
  • Collaborates to establish specifications, controls and quality metrics, including participation in reviewing and/or creating PFMEA and Control Plans. Monitor, identify, fill-gaps as well as develop various controls to improve process and product quality.
  • Monitor various data sources to identify, contain and lead resolution to process and product quality issues. 
  • Administer Material Alerts to track identified field and zero-mile issues.  
  • Coordinate activities to implement countermeasures and track effectiveness.  
  • Coordinates product testing and teardown with quality testing technicians and develop resulting summary reports to management, customers and/or other stakeholders.
  • Research, plan, develop and implement continuous improvement (Kaizen) programs.
  • Visits the customer to resolve quality concerns and sort questionable product to ensure quality standards are met.
  • Investigates the root cause of quality defects at the customer and those that arise out of zero-mile or warranty claims.
  • Initiates and updates quality documents including control verification, inspection standards, etc.
  • Maintains and updates corrective action log and problem history.
  • Verifies and monitors corrective and preventive action effectiveness.
  • Ensures all work areas meet 5S standards.
  • Follows all procedures and work instructions and make recommendations to improve the process.  Notifies Leader immediately upon detecting any non-conformances.

Skills and Abilities:

  • Develop effective communication and relationships with customers to ensure satisfaction with DENSO Quality.
  • Effectively communicate with management, peers, customers, and other stakeholders on technical issues.
  • Prepare reports and present to management.
  • Lead intercompany activities to monitor and report on supplier quality metrics.
  • Completes Corrective Action Reports (CAR’s) using appropriate quality methods.  Ex: 5 Whys, 8D’s or CRR.
  • Support various customers to resolve zero-mile and warranty issues. 
  • Perform internal and/or external process audits to quickly identify issues and develop countermeasures with various stakeholders.

Required Qualifications:

  • Bachelor’s degree in engineering 
  • 0-3 years of related experience

Preferred Qualifications:

  • Manufacturing experience 
  • 6 Sigma Certification

Benefits Summary: 

  • Medical, Dental, Vision, Prescription Drug plans  
  • 401K with 4% Company Match 
  • Vacation/PTO and 13 Paid Holidays  
  • Bonus Program  
  • FSA/HSA and Dependent Care Programs 
  • Company provided Life, Disability, ADD and Business Travel Insurance 
  • Various No Cost Wellness & Chronic Condition Management Programs 
  • Various Optional Insurance programs such as legal, identity theft, critical illness, etc. 
  • Tuition Reimbursement  
  • Career Development and Ongoing Training  
  • Employee Assistance Program  
  • Employee Spotlight and Recognition Program  
  • Volunteer Opportunities  
  • Onsite Fitness Center (vary by location) 
  • Cafeteria and food markets (vary by location)  
  • Onsite Health Clinic and Pharmacy (vary by location) 

Candidates residing 50+ miles from the work location are eligible for relocation assistance.  

Annual Salary: $71,000 - $88000 

DENSO

DENSO is one of the world's largest automotive suppliers with a 75-year history of providing advanced automotive systems and technology to automakers worldwide. While our products are featured on nearly every vehicle make and model on the road today, we're also looking to innovate beyond automotive so we can maximize how we support the evolving needs of society. Globally, we have 158,000 employees, including 27,000+ in North America, working together every day to pursue our Two Great Causes: Green -- which represents our goal of achieving carbon neutrality by 2035 through our products, processes and facilities; and Peace of Mind -- which focuses on developing solutions for safer and more seamless experiences across society. Together, they help us pursue our mission of contributing to a better world.
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