Mechanical Engineer, Associate

Allen Control Systems

Posted 3 months ago

Full Time

Austin, Texas

In Person

Smart Summary

Responsibilities

Support the design and development of mechanical systems for an autonomous counter-drone platform following MIL-STD-810 specifications. Perform mechanical simulations and collaborate with electrical engineers to integrate sensors and actuators into mechanical structures.

Qualifications

You have a Bachelor's or Master's degree in Mechanical Engineering or a related field, with proficiency in 3D CAD software and foundational knowledge of mechanical simulation tools. You are expected to have a strong understanding of MIL-STD-810 requirements for mechanical durability and an interest in electromechanical integration for defense applications.

Must Have Skills for ATS

SolidWorks

CATIA

Creo

FEA

modal analysis

vibration analysis

thermal analysis

ANSYS

SolidWorks Simulation

MIL-STD-810

electromechanical integration

Job Description

Company Overview

Allen Control Systems (ACS) is a cutting-edge defense startup founded by two former Navy electrical engineers with a proven track record in robotics and software. We are developing an autonomous gun turret using advanced computer vision and control systems to precisely detect, track, and neutralize enemy drones.

With an engineering-first culture, ACS values technical excellence and innovation. Backed by our founders’ successful exits from two previous ventures acquired for a combined $180M in 2022, we are committed to ensuring that the groundbreaking technologies we develop will have a real-world impact.

About The Role

We are looking for an Associate Mechanical Engineer to join the ACS team and contribute to the design and development of our autonomous counter-drone platform. This is an early-career role well suited for a recent graduate or engineer with up to 2 years of experience who has a strong foundation in mechanical design, simulation, and electromechanical integration. You will work alongside senior engineers on real hardware that operates in demanding environments, learning fast and contributing from day one.

What You’ll Do

  • Support design and development of mechanical systems under MIL-STD-810 specifications, including robustness under vibration, shock, thermal, and environmental conditions.

  • Run mechanical simulations including FEA, modal, vibration, and thermal analysis to assess durability and reliability of designs under operational stress.

  • Collaborate with electrical and systems engineers to integrate electromechanical components including wiring harnesses, sensors, and actuators into mechanical structures.

  • Support prototype development, testing, and validation; help develop and document mechanical design specifications, drawings, simulation reports, and test protocols.

  • Participate in cross-functional design reviews, applying DFM and DFR principles and helping identify mechanical and electromechanical risks early in the development cycle.

What You’ll Need

  • Bachelor’s or Master’s degree in Mechanical Engineering or a related field.

  • Proficiency in 3D CAD software such as SolidWorks (preferred), CATIA, or Creo; coursework or hands-on experience with FEA, modal, and thermal simulation tools such as ANSYS or SolidWorks Simulation.

  • Foundational understanding of MIL-STD-810 requirements for mechanical durability including vibration, shock, temperature, and humidity testing.

  • Interest in electromechanical integration and an eagerness to learn how mechanical structures interact with electrical systems such as sensors, actuators, and wiring harnesses.

  • A passion for designing robust mechanical systems for harsh environments and a strong desire to work on hardware that has real-world defense impact.

You’ll Stand Out

  • Any direct exposure to MIL-STD-810 testing such as vibration, temperature, or shock, including through coursework, internships, or research projects.

  • Familiarity with EMC considerations in mechanical design, or awareness of MIL-STD-461 and MIL-S-901D standards.

  • Hands-on experience with rapid prototyping or additive manufacturing through personal projects, capstone work, or internships.

  • Background or interest in fluid dynamics, heat transfer, or shock absorption systems.

What We Offer

  • Competitive salary

  • ACS Equity Package

  • Health, Dental, Vision Insurance

  • Paid Time Off

Allen Control Systems is an Equal Opportunity Employer, providing equal employment opportunities to all employees and applicants for employment. Allen Control Systems prohibits discrimination and harassment of any type without regard to race, color, religion, age, sex, national origin, disability status, genetics, protected veteran status, sexual orientation, gender identity or expression, or any other characteristic protected by federal, state or local laws.

Allen Control Systems

Allen Control Systems (ACS) is a robotics defense company purpose-built to deliver advanced robotic capabilities to fill modernization demands across the defense industry and national security communities. We've developed proprietary advanced hardware and software robotic weapon stations, powered by artificial intelligence and machine learning, that enable any legacy or modern weapon system to achieve precise aiming and impact. We're headquartered in Austin, TX, with an office in Alexandria, VA. If you're passionate about our mission, we’d love to hear from you.
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