JOB SUMMARY

The Coil Prep Operator role is a heavy assembly position that focuses on the processing and pressing of coil windings, a vital component subprocess in the assembly of our transformers. In this position, operators would train to upend, align/install components, inspect, final size and deliver Medium Power, Large Power, and Extra High Voltage coils. Processing methods include Oil Impregnation through a Vapor Phase process or Kerosene Vapor Phase and process using Iso-Static Press pallets. Operators will learn to operate Dake coil press, align clack row spacer columns, add/remove spacers, prep leads, install end assemblies, oil flow washers, and coil collars. Process will be expected to place coils on pallets using a forklift, load and unload processing chambers, utilize iso-static pressing assemblies by way of air bearing sleigh pallets. Operators will be expected to follow trained procedures, using print drawings and bills of materials, pressing sheets, small hand tools, calibrated equipment, pneumatic tooling, and required components to complete a winding for final delivery. These operations and procedures will involve both single and team movements like bending, twisting, kneeling, and utilizing overhead cranes, forklifts, or other powered industrial vehicles. Operators will be expected to train, sustain, and demonstrate continued proficiency in their technical skills; including further development in additional levels all to the highest levels of safety, craftsmanship, and professionalism – all with a positive attitude and strong work ethic. 

PRINCIPLE DUTIES AND RESPONSIBILITIES

• Safety: Uphold all safety protocols and wear proper Personal Protective Equipment (PPE)
• 5S: Maintain, Clean, and Organize Work Areas
• Collaboration: Work closely with Supervision, Team Members, Team Leads, Instructors, Engineering, Quality Assurance departments, and other functions as required.
• Precision & Quality: Follow Print Drawings, Technical Data Sheets, Bills of Material and specifications to ensure exact alignment, spacing, and assembly of Components
• Receive assignments and instructions from Supervisor - both Verbal and Written
• Complete specific Contamination Control, Inspection Requirements, Cleanliness Maintenance Procedures; such as Vacuuming, Performing Magnetic Sweeps, and Cleaning Equipment/Tooling

• Upend completed Coil Windings and or place on Transfer Pallet
• Load Coil to Dake Press and or Iso-Static Press Apparatus for Sizing Operations
• Align Spacer Components, Install Additional or Remove Spacers, Install Sub-Components
• Load Coil to completed Coils to appropriate Vapor Phase Chamber (Forklift or DELU Pallet)
• Verify accuracy of dimension of Coil as designated by In-Process Checklists; including Criteria, Tolerances, and Pressures
• Conduct Inspections as Required by Criteria or Process
• Transport Coils to multiple locations in the Main Plant by way of a Forklift
• Perform Minor Repairs/Defects and Tool/Equipment Maintenance (Write Repair Work Orders as Required)
• Repair Winding Defects found in Inspection, pre & post Vapor Phase Processing
• Assist in Training, Safety, and Protocol Education of New Operators

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KNOWLEDGE, SKILLS & ABILITIES

• Ability to follow instruction, apply effective time management skills, and complete assignments and expectations in a timely manner. 
• Proficiency with Hand Tools, Sanders, Grinders, Cranes, Forklifts, Scissors Lifts, Rolling Ladders, Powered Industrial Vehicles, Air Bearing Material Movers, Pressing Equipment, Pneumatic Tooling, Wire Cutters, Upender and other Industrial Tools 
• Materials used include, Pressboard, Paper Insulation, Glue, Tuck Paper, Dowel Pins, Isopropyl Alcohol, Kerosene, Mineral Oil, Emery Cloth, Shrink Tape, and Cloth Tape
• Strong Mechanical Aptitude and Spatial Awareness
• Ability to Lift a Minimum of 50lbs, Multiple times within a Work Shift
• Comfort working on your feet for 7 hours or more in a Work Shift, including Bending, Kneeling, and Twisting
• Attention to detail with the ability to interpret Complex Technical Drawings
• Team-Orientated Mindset with Strong Communication Skills & Commitment to Safety, Precision, and Craftsmanship

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EDUCATION AND EXPERIENCE

Required: High School Diploma or Equivalent

Preferred: Prior experience in Coil Winding, Heavy Mechanical, Manufacturing, or Power Equipment

ADDITIONAL INFORMATION

Key Working Relationships

• Collaboration with Production Managers, Production Supervisor, Continuous Improvement, Engineering, Quality, EHS, and Planning

Physical Demands

• Frequent Standing, Walking, Climbing, Pushing, Lifting, and Work at Heights of 12ft. or More

Working Conditions

• Large-Scale Manufacturing facility for High-Voltage Power Transformers

Prolec-GE Waukesha, Inc. is an equal opportunity employer and makes employment decisions without regard to race, color, religion, national origin, sex, sexual orientation, gender identity, age, genetic information, disability, protected veteran status, or any other reason prohibited by applicable law.