Process Engineer

Applied Medical

Posted 3 months ago

Full Time

Lake Forest, California

In Person

Smart Summary

Responsibilities

The Process Engineer will lead cross-functional improvement initiatives to drive efficiency and scalability across manufacturing systems. Responsibilities include managing process validations, maintaining technical documentation, and providing hands-on support to floor technicians.

Qualifications

Applied Medical is looking for a Process Engineer to lead cross-functional improvement initiatives. A Bachelor's degree in Mechanical, Chemical, Bioengineering, or a related field is required, along with one year of industry experience in manufacturing, injection molding, or process engineering. Strong analytical, communication, and documentation skills are also essential for this role.

Job Description

Applied Medical is a new-generation medical device company with a proven business model and commitment to innovation fueled by rapid business growth and expansion. Our company has been developing and manufacturing advanced surgical technologies for over 35 years and has earned a strong reputation for excellence in the healthcare field. Our unique business model, combined with our dedication to delivering the highest quality products, enables team members to contribute to a larger capacity than is possible in typical positions.


Position Description

As a Process Engineer at Applied Medical, you’ll lead cross-functional improvement initiatives that drive consistency, efficiency, and scalability across a wide range of manufacturing systems. From component assembly to process validations and documentation, this role combines hands-on process ownership with strategic collaboration. You’ll bridge the gap between design and production, ensuring our processes are compliant, optimized, and ready to scale.

Key Responsibilities:

  • Cross-Process Improvement: Analyze, document, and improve existing workflows for component-level manufacturing, including assembly, bonding, testing, and sub-processes beyond plastics.

  • Validation & Compliance: Lead and support equipment and process validations (IQ/OQ/PQ), working with quality and documentation teams to ensure regulatory alignment.

  • Tooling & Fixture Coordination: Collaborate with design and tooling engineers to evaluate or improve manufacturing fixtures and workflows.

  • Documentation Mastery: Own and maintain process documentation including SOPs, work instructions, validation protocols, and technical reports.

  • Project Ownership: Manage validation timelines, trials, and change implementation across multiple teams, inclduing operations, tooling, and quality.

  • Technician Support: Train floor technicians on updated processes, documentation, or new procedures as workflows evolve.


Position Requirements

  • Bachelor’s degree in Mechanical, Chemical, Bioengineering, or a related field
  • More than one year of industry experience in manufacturing, injection molding, or process engineering
  • Exposure to plastics manufacturing, component-level production, or contract manufacturing environments
  • Interest in process planning, optimization, and cross-team coordination
  • Proficiency with CAD software for basic design collaboration and documentation
  • Ability to communicate across departments and work in technician-facing environments
  • Strong analytical and documentation skills for recipe development, SOPs, and technical reporting
  • Project coordination mindset with a focus on execution and follow-through

Preferred

  • Hands-on experience with injection molding systems or plastics process development

  • Familiarity with validation protocols (IQ/OQ/PQ) and regulated manufacturing environments

  • CAD design ability beyond basics with SolidWorks, CATIA, or equivalent

  • Minitab or Excel-based data analysis for performance metrics or capability studies

  • Experience collaborating with cross-functional engineering and quality teams

  • Interest in developing scalable solutions for scrap reduction, cycle time efficiency, and process sustainability

  • Comfort with root-cause analysis, data collection, and continuous improvement techniques

If you’re passionate about bringing order to complex workflows, documenting technical change, and working cross-functionally to refine how products are made, the Process Engineer role offers an exciting opportunity to make scalable impact in medical manufacturing.


Benefits

  • Competitive compensation range: $71,000 - $80,000 / year (California).
  • Comprehensive benefits package.
  • Training and mentorship opportunities.
  • On-campus wellness activities.
  • Education reimbursement program.
  • 401(k) program with discretionary employer match.
  • Generous vacation accrual and paid holiday schedule.

Please note that the compensation range may be adjusted in the future, and bonus and incentive compensation plans may apply.

Our total reward package reflects our commitment to employee growth and well-being, as we invest in your development and offer a range of benefits designed to enhance your career and life.

All compensation and benefits are subject to plan documents and written agreements.

Equal Opportunity Employer

Applied Medical is an Equal Employment Opportunity employer. All qualified applicants will receive consideration for employment without regard to age, ancestry, color, disability (mental and physical), exercising the right to family care and medical leave, gender, gender expression, gender identity, genetic information, marital status, medical condition, military or veteran status, national origin, political affiliation, race, religious creed, sex (including pregnancy, childbirth, breastfeeding and related medical conditions), or sexual orientation, or any other basis protected by federal, state or local laws in the locations where Applied Medical operates. 

Applied Medical

As a new generation medical device company, Applied Medical is focused on meeting three fundamental healthcare needs: enhanced clinical outcomes, cost containment and unrestricted choice. Our vertically integrated programs in design, development, manufacturing, and distribution enable us to consistently meet these objectives. As a vertically integrated company, we manufacture all of our products in-house at our corporate headquarters in Rancho Santa Margarita, California, and our European headquarters in Amersfoort, Netherlands with distribution centers around the world. Applied manufactures surgical devices for a wide range of medical specialties. Each year, Applied dedicates, on average, 20% of our revenue to product development and projects that increase the efficiency of our manufacturing operations. As such, we are able to fuel the continuous development of new surgical technologies. Applied is proud to have a significant and sustainable impact on healthcare. We address patient needs with advanced technologies that enhance surgical outcomes while also meeting our customers’ pressing economic needs. Applied team members are part of one of the fastest growing and most progressive organizations in the healthcare field. We are proud to have a culture strongly committed to ethical business practices, mutual respect, teamwork, and caring about our customers and our community. Applied's team members come from a wide range of experience, and their perspectives are crucial to the continued success of our organization. Applied respects each team member’s opinion and fosters a culture of open communication across all levels and departments. We are looking for exceptional people who share in our mission to deliver breakthrough technologies that enhance surgical and clinical care. We seek creative problem-solvers from a variety of career paths and backgrounds who are interested in making a meaningful, positive difference. https://appliedmedical.com/Legal/SocialMedia
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